Leading trade fabricator John Fredericks Plastics has invested in a new Graf Synergy SLS – Single Head CNC Cill Welder from machinery experts Haffner. The new machine delivers seamless, high-quality welds reinforcing John Fredericks’ commitment to product excellence. Alan Barnard, Factory Director for John Fredericks, said: “We are delighted to introduce this advanced machine to our production line up. Its precision and efficiency perfectly support our drive for continuous improvement and ensure we can consistently deliver the superior product quality our customers expect.”
The team at John Fredericks wanted to invest in machinery that would help them increase output, save time and increase the quality for which they are renowned. After carefully researching the market, they contacted Haffner as the machinery supplier best placed to meet their needs on this project.
The Haffner team recommended the Graf Synergy SLS – Single Head CNC Cill Welder, the first and only single-head CNC welding machine designed for the welding of bay cills. To finalise the details, Alan visited Graf Synergy’s headquarters near Modena, Italy, where the deal was agreed.
Like all Graf Synergy machines, the Cill Welder produces a perfect seamless weld which is free of excess sprue. This eliminates the need for post-weld cleaning or touch-ups, saving valuable production time and improving fabrication efficiencies. Further, only one operator is needed, boosting productivity. All profile tolerances are measured and recalibrated before welding, helping to reduce wastage.
The compact machine has a small footprint to save space on the factory floor. It can be used on profiles coated with any film or foil including painted PVC.
Alan commented: “The Graf Synergy Cill Welder will increase our production output and eliminate the need for sanding and polishing plain white cills and remove the need for penning in. It delivers a seamless, high-quality weld that will complement our Ultimate Collection™ product range.”
This latest investment reflects John Fredericks’ ongoing strategy to drive manufacturing efficiency and product quality through advanced automation. By embracing the latest machinery innovation, the company will continue to reinforce its position as a leading name in UK fabrication.
The collaborative approach and technical insight provided by Haffner have been instrumental in shaping this next phase of investment. Both companies are also exploring further opportunities to partner on future machinery developments.
