UKO Glass has installed its latest high‑performance manufacturing asset, the LIVA 1‑LCYM‑S 25‑321/6. This cutting‑edge system marks a significant milestone in the company’s ongoing investment in efficiency, quality, and advanced glass production technology.
Designed to transform the way insulated glass units are manufactured, the new machine delivers production speeds up to 3x faster than previous processes. With the ability to produce up to 500 square metres per day and handle glass from 3mm to 19mm thick, manufacture triple-glazed units up to 70mm thick and oversized units up to 3.2 x 2.5 metres using the built-in tilt table, this investment introduces a new era of capability for the business.
The machine incorporates an advanced press and washing system and one of the system’s key innovations is its automated gas-filling functionality. By filling units inside the press using built‑in calculations, the system eliminates the need for manual gas filling, reducing labour time, and ensuring each unit is ready for sealing once exiting the press. This enhancement significantly accelerates production while maintaining consistently high quality.
In addition, the machine’s intelligent detection technology automatically identifies whether the glass is coated and confirms correct orientation before processing. This feature dramatically reduces the risk of human error and a more streamlined workflow.
With the new line performing nearly every step except sealing, the factory can now operate with fewer standalone machines, freeing up valuable floor space. This additional room has enabled UKO Glass to expand its dispatch area and increase daily product output, supporting the company’s long‑term growth strategy.
Tony McAspurn, production manager at UKO Glass commented: “This machine represents a major leap forward for our production capabilities. Its speed, precision, and automation allow us to deliver higher volumes and even better quality while improving workflow across the entire factory. Investing in technology like this helps us continue meeting the growing demands of our customers.”
The new apparatus is now fully operational and already contributing to a faster, cleaner, and more efficient manufacturing process at UKO Glass.
